Best Tactical Hat

There are people who don’t exit the house without a good cap on their heads. Caps protect your head from the elements, be it rain, wind or sun. They also shield your eyes from heavy winds or too much sun so you can see clearly. Along with all this, they protect your face from the sunlight, as being exposed to the sun’s rays for a long time can cause painful tans in the short run, and skin cancer in the long run.

Excessive exposure is hard to avoid for some people. Whether your job demands long hours working under the beating sun on construction sites or you are an adventure-junkie who likes to travel to extreme locations, hike long hours, or go camping and hunting with your buddies, you know how crucial it is to invest in a good cap for regular use.

However, for people working and playing in the harsh climate, an ordinary synthetic or leather cap might not cut it. What you need is a tactical hat. Tactical hats are specifically designed to provide extra protection, breathability, and comfort.

It is a good idea to invest in a tactical hat even if you don’t have such extreme work conditions and hobbies. Even if you need a cap to wear for walking home from school in the blazing afternoon sun, or for an occasional day at the beach, consider investing in a good tactical cap instead of the regular ones. For a few more dollars, you can buy a superior quality cap that delivers on its promise of protecting you from the harsh conditions outside the comfort of your home.

There are plenty of tactical caps available in the market. From rangers and military men to trekkers and on-site construction staff, all use tactical caps already, and there are a number of manufacturers catering to the market. The features vary according to the price, so you will find something that is reasonable for you. The pricier ones come with cooler traits than the others. You should know what facets you’re looking for; not everybody needs all of the features. Buy a cap that suits your needs and requirements. But for that, you’ll need to do your research first.

Let this be your guide on how to buy the best tactical hat for yourself, what you should be looking for, and what some of the best options available to you are.

Things to Consider When You’re Buying a Tactical Hat

With the various options to choose from, it could get a bit tricky to select one if you don’t know exactly what you need. Here, we’ve compiled a list of things you should be taking into consideration when buying a tactical hat.

A cap among the greens


The first thing that you’ll probably be looking at is the material the cap is made of. Since you’re going to be wearing it for many hours a day, it is imperative that the material it is made of provides protection against the elements, while being comfortable and breathable. Comfort is key; and it is dependent on a couple of factors like stitching, size, and most of all, material.

Tactical caps come readymade in all sorts of materials. There are cotton ones, as well as ones made of leather and a range of synthetic fabrics. Synthetic caps aren’t very practical as tactical hats, as they tend to get very hot and sweaty. Most tactical caps are made of a mixture of cotton and polyester. The cotton provides breathability and coziness while the polyester helps make the cap durable.

Size Adjustment

A lot of the caps are one size fits all. While one size does fit most, it is always best to have the option of adjusting it according to your head size. Look for caps that have an adjustable strap at the back, and a Velcro or an elastic band to help you fiddle with how the cap sits on your head.


Breathability and comfort should be a given. You’ll probably be wearing your tactical cap for the better part of the day, and it’s extremely important that you feel airy and comfortable during this time. The breathability of a cap normally depends on the material of the cap. Synthetic fibers have very little breathability, making you feel hot and sweaty with prolonged wear. Cotton works best for this purpose. The purer the cotton, the better the breathability. A number of caps also include mesh panels on the cap to ensure more ventilation.

Patch Customization

The patch is what catches your eye at first glance when you go out to buy a cap. The visual appeal of the patch front matters, but it serves a greater purpose than that.  The patch is the only place where you can squeeze in a bit of customization. People like to have their name displayed there, for instance. A lot of caps come with a Velcro patch to give people the liberty to customize their cap as they see fit. Some people like to display their name there, while others prefer sticking their country’s flag or their favorite movie’s logo as their patch.


The construction of the cap refers to the stitching, design, and durability.  An ill-constructed cap will be uncomfortable, will not last you very long, and will not offer premium protection.

Most tactical caps are made of a combination of fabrics, which ensures their durability. While pure polyester sounds like a bad idea, a mixture of polyester with cotton will make your cap very strong and resistant to wear and tear. Most caps generally have 6-panel stitching. This makes them more spacious while giving them a good fit.

Judge your tactical caps according to these parameters, and we’re sure you will make the right decision about what tactical cap will work best for you. You will naturally factor in a bunch of other criteria, like color, design, and print.

If you still can’t select one, we’ve shortlisted the best tactical caps in the market to help you narrow down the search and reach a decision.

Best Tactical Caps

To save you the trouble of searching far and wide for the perfect tactical cap for you, we’ve listed down some of the best ones right here. You can buy them online on Amazon for the best price.

Condor Mesh Tactical Cap

Condor produces a range of tactical caps, all top-quality, with slightly different features. Condor is a trusted brand, with about 20 years of experience in the industry, and sells its caps at an affordable price.

This Mesh Tactical Cap is one of the best offerings from Condor. A very resilient cap made from cotton and polyester, it is sure to stand strong against wind, hail, or rain. The highly-breathable mesh covering on both sides provides the much-needed ventilation and makes it super convenient and comfortable to wear all day long, whether you’re hiking, hunting, or working.

The Velcro patch at the front allows you to decorate your cap however you please and the Velcro strap at the back allows you to adjust the cap’s size according to your preference. It sits contentedly on your head all day, and you barely even feel it because of its lightweight material and mesh structure.

What’s more? It cheap! It is washable and does not lose its structure post-wash. Who says you can’t get quality products at economical prices? The price range makes it affordable for most for a variety of purposes; from going out hunting in the wild to playing baseball on the court.

Grab this amazing tactical hat by Condor here.


  • Removable Velcro Patch at the Front with Condor logo
  • Available in different colors
  • Adjustable Velcro strap at the back
  • Made of high-quality poly-cotton
  • Fitted with breathable mesh on the sides

BLACKHAWK! Men’s Tactical Cap

This simplistic yet pleasing to the eye tactical hat by Blackhawk features the iconic Blackhawk logo embroidered on the sides as well as on the patch in front. Don’t worry; if that’s too much for you, you can just remove it as it is secured by Velcro. The Velcro is provided at the front and the back for you to customize it as you wish.

This tactical cap prioritizes comfort. It has embroidered ventilation holes instead of the ones with metal rivets. It has no button at the top as that can cause a bit of discomfort for some people. The material used for construction is cotton and washed chino fabric, which makes for a breathable combination, and it features a 6-panel construction meant to provide more ease-of-wear and hardiness.

It is a good option for those who play sports a lot as the bill of the cap is long enough to protect your face from the sun while you’re outside and is light enough to not make you feel hot.

The cap is lightweight and available in 4 different colors.  You can choose your color now and have it delivered to yourself via Amazon. Check it out here.


  • Removable Velcro Patch at the Front and Back
  • Elegant Design, available in four colors
  • Adjustable Velcro strap at the back
  • Made of cotton and chino fabric
  • Embroidered Blackhawk logo and ventilation holes

Voodoo Tactical Cap w/ Removable USA Flag Velcro Patch

This elegant tactical cap from Voodoo is one of the most comfortable that you can get. Made from 100% cotton, it is sure to keep you comfortable all day. So comfortable, in fact, that you’ll probably only remember that you’re wearing it at the end of the day when it’s time to take it off.

It also has an adjustable strap at the back that you can fiddle with to ensure that the cap fits you in the best way. You can loosen it up while sitting or making a campfire and you can tighten it in when the winds are strong, and the cap threatens to blow off.

It has the American flag attached on the patch front, with a hook-n-loop, that you can remove if you want to.  The flag is in the same color as the body, giving it a tough and elegant look. There is also a Voodoo logo embroidered on the side. The grave olive tone gives the cap a very sophisticated look. However, it is not available in any other colors.

The best part about it is that is it is reasonably priced. You can’t expect to find a stronger, more durable cap anywhere! Buy your Voodoo Tactical Cap at Amazon today.


  • Removable Velcro Patch Front
  • One-toned, elegant design
  • Adjustable strap at the back
  • 100% Cotton with poplin
  • Embroidered Voodoo logo

Gadsden and Culpeper Flag Bearer Cap Bundle

Gadsden and Culpeper’s Flag Bearer Cap is slightly higher priced but well worth it. Available in a bunch of color combinations from camo to black, this tactical cap comes with an embroidered flag patch that is attached with Velcro strips.

Made from a 65% polyester and 35% cotton combination, the cap is very durable and strong and can be washed in the dishwasher. It has a buckram lining to help it retain its shape and structure. The cap has two Velcro strips meant for ease of adjusting the cap to ensure that it fits well, and embroidered ventilation holes to keep it airy.

You can get this cap delivered to you through Amazon. Follow this link to make your purchase.


  • Embroidered Front Patch
  • Several colors to choose from
  • Adjustable Velcro strap at the back
  • 65% polyester, 35% cotton
  • Buckram lining to retain its structure

The Hat Depot Low Profile Tactical Operator Cap

This tactical hat by The Hat Depot makes for super-comfortable wear. It is made of 65% cotton and 35% polyester, which gives the cap its durability and sturdiness. What makes it so comfortable is the fact that it has a breathable mesh covering not just on the sides but also on the back. The entire back of the cap is mesh, allowing air to pass through and keep you cool all day. The six-panel design is secured at the top with a button and embroidered at the side. The cap isn’t stiff and will fit on your head as if it is a part of you.

Every cap comes with a flag patch that can be attached to the Velcro patch at the front. The cap is equipped with a curved bill that provides more protection against the sun and wind. Though it is only available in one size, which is a bit of a downer, it is easily adjustable with a Velcro patch at the back, making it a snug fit on your head.

The Hat Depot intended for this to be a basic, comfortable tactical hat for everyday wear. Thus it is not loaded with features or an exorbitant price to make it seem cooler. Its basic appearance is what appeals to people. That, and the comfort it promises to deliver. It can be spot-cleaned as well, helping you keep it looking as good as new for a while.

It is available in a wide variety of colors and patterns on Amazon! Don’t be fooled by the price though; it may look like an average, low-profile tactical hat, but it delivers just as well as the slightly pricier ones. You can view the range of colors this cap comes in, and buy yours here.


  • Attachable Patch Front with every cap
  • Several colors and patterns to choose from
  • Adjustable Velcro strap at the back
  • 65% polyester, 35% cotton
  • Six-panel construction
  • Mesh covering at the back.
  • Can be spot-cleaned

You can find a bunch of other tactical caps on Amazon, too, so if you’re not convinced by any of the above, you can do a little bit of poking around and find exactly what you have in mind. However, the ones presented above are the best around, and are sure to suit your needs! Also, check out our review on the best tactical gloves and tactical fanny pack.

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